
SECTION 4 • BILGE & UNDERWATER GEAR
4.4
290 Sundancer
®
E. PROPELLER REMOVAL AND INSTALLATION
1. Shut off engine, remove key, shift into neutral
and put tape over ignition switch key slot.
IMPORTANT: Correct rotation propeller MUST
match direction or rotation of propeller shaft.
2. Remove Propeller shaft anode and rear prop nut.
Pull the propeller straight off the shaft. Remove
the rear thrust washer that is behind the rear
propeller. If the propeller is seized to the shaft
and cannot be removed by hand, special tools
are needed. Have the propeller removed by an
authorized dealer or trained mechanic.
3. Remove the front prop nut, propeller and thrust
washer in the same manner.
4. Coat the propeller shaft with an anti-seize
lubricant.
5. Slide front thrust hub onto propeller shaft, with
tapered side toward propeller hub.
6. Align splines and place front propeller on
propeller shaft.
7. Install front prop nut and torque. (Refer to drive
owners manual for specifi c torque value.)
Because of the many variables of boat design,
only testing will determine the best propeller for
a particular application. Available propellers are
listed in the Mercury Precision Parts / Quicksilver
Accessories Guide.
If engine is started during propeller maintenance,
serious personal injury can occur.
Shut off engine, remove key, shift into neutral, and
put tape over ignition switch key slot.
! WARNING
Place a block of wood between the anti-ventilation
plate and propeller to protect hands from propeller
blades and to prevent propeller from turning when
tightening propeller nut.
! WARNING
D. P
ROPELLER SELECTION
IMPORTANT: Installed propeller must allow
engine to operate at its specifi ed maximum
WOT (wide open throttle) RPM. Use an accurate
service tachometer to verify engine operating
RPM.
It is the responsibility of the boat manufacturer and/
or the selling dealer to equip the power package
with the correct propeller. Refer to Quicksilver
publication - Everything You Need To Know About
Propellers P/N 90-8614492. Specifi ed engine WOT
and operating RPM range are listed in the Mercury
MerCruiser Operation, Maintenance and Warranty
Manual attached to the engine.
If full throttle operation is below the recommended
range, the propeller must be changed to prevent
loss of performance and possible engine damage.
On the other hand, operating an engine above the
recommended operating RPM range will cause
higher than normal wear and/or damage.
After initial propeller selection, the following common
problems may require that the propeller be changed
to a lower pitch:
• Warmer weather and greater humidity cause an
RPM loss.
• Operating in a higher elevation causes an RPM
loss.
• Operating with increased load (additional
passengers, pulling skiers, etc.).
For better acceleration, such as is needed for water
skiing, use the next lower pitch propeller. However,
do NOT operate at full throttle when using the lower
pitch propeller but not pulling skiers.
If you strike a submerged object, STOP THE
ENGINE as soon as possible and examine the
stern drive unit for damage. Even if no damage is
visible, there could be internal problems or diffi culty
maneuvering. If you must use the boat after impact,
run at the lowest speed possible.
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